Duplex 2205 (UNS S32205, W.Nr. 1.4462) delivers 620 MPa tensile strength with a PREN of 34–36, providing excellent chloride resistance at 40–60% lower cost than nickel alloys. Super Duplex 2507 (UNS S32750, W.Nr. 1.4410) achieves 800 MPa tensile strength with PREN ≥42.5, meeting the critical >40 threshold required for deep-sea and aggressive chloride environments. Both share a 300°C maximum service temperature due to embrittlement risk.
| Property | Duplex 2205 | Super Duplex 2507 |
|---|---|---|
| UNS | S32205 (S31803) | S32750 |
| W.Nr. | 1.4462 | 1.4410 |
| Tensile Strength | 620 MPa (90 ksi) min. | 800 MPa (116 ksi) min. |
| Yield Strength | 448 MPa (65 ksi) min. | 550 MPa (80 ksi) min. |
| Elongation | 25% min. | 15% min. |
| Max Service Temperature | 300°C (570°F) | 300°C (570°F) |
| Density | 7.88 g/cm³ | 7.81 g/cm³ |
| PREN | 34–36 | ≥42.5 |
| Cr / Mo / N Content | 22% Cr, 3% Mo, 0.17% N | 25% Cr, 4% Mo, 0.27% N |
| Microstructure | ~50/50 austenite/ferrite | ~50/50 austenite/ferrite |
Moderate chloride environments are involved and cost-performance ratio matters. The workhorse duplex grade for chemical piping, heat exchangers, structural marine applications, and water treatment. At 40–60% less cost than Inconel 625 for equivalent fastener sizes.
Aggressive chloride environments require PREN > 40 by specification, such as deep-sea subsea applications, desalination plants, and high-stress subsea structures. More expensive than 2205 but still substantially cheaper than full nickel alloys like Inconel or Hastelloy.
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